9th, 10th, 11th, 12th Grades
Project
2 weeks
ProtoPrint: From Pixels to Prototypes!
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The Challenge
Educational institutions face the challenge of providing hands-on STEM learning experiences due to limited access to digital manufacturing tools and resources. This gap hinders the development of essential skills needed for innovation and problem-solving in diverse fields, impacting the ability to meet the growing demand for skilled professionals in advanced manufacturing and industrial design.
Challenge Question
How can high school students leverage digital manufacturing techniques to create innovative solutions that address real-world challenges faced by industries and communities today?
Learning Partners and Clients
Hockmeyer Equipment Industries, located in Elizabeth City, NC, serves as a valuable learning partner for this project. Their expertise in manufacturing equipment provides students with insights into real-world applications of digital manufacturing and rapid prototyping. By touring their facilities, students can observe industry-standard practices and connect their classroom experiences to professional environments. This partnership enhances the authenticity of the learning experience by demonstrating how skills developed in the course are applied in the field.
Phase Outcomes
| Phase | Learning Outcome |
|---|---|
| Discover |
I can identify the challenge and its root causes by engaging in a hands-on launch activity that stimulates curiosity and conviction about the problem.
|
| Examine |
I can research the causes and effects of the challenge through tasks like analyzing case studies and conducting interviews, which deepen my understanding of the problem.
|
| Engineer |
I can develop a solution that effectively addresses the problem, using design thinking and collaborative planning to create a tangible impact.
|
| Do |
I can implement my solution in a real-world context, collect data on its effectiveness, and refine it based on testing outcomes.
|
| Share |
I can share my built solution and personal growth journey with an authentic audience, engaging them through interactive presentations that highlight my learning and self-discovery.
|
Learning Journey
Project Activities
Project Activities
Days 1 - 10
Introduction to Digital Manufacturing
Activity
30m
Fusion 360 Basics
Activity
60m
Design Challenge Briefing
Activity
30m
Team Formation and Project Planning
Activity
60m
Engineering Design Notebook Setup
Activity
30m
Sketching Concepts
Activity
60m
Reflection and Wrap-Up
Activity
30m
Parametric Modeling Workshop
Activity
60m
Iterative Design Cycle Introduction
Activity
30m
Advanced Sketching and Constraints
Activity
60m
Team Collaboration Session
Activity
60m
Prototype Planning
Activity
60m
Engineering Design Notebook Update
Activity
30m
Solid Modeling Techniques
Activity
60m
Manufacturing Process Selection
Activity
60m
Toolpath Generation Overview
Activity
60m
Digital Prototype Development
Activity
120m
Peer Review and Feedback
Activity
30m
Reflection and Iteration Planning
Activity
30m
CAM Setup and Simulation
Activity
60m
Material Properties and Selection
Activity
30m
Iterative Design Improvement
Activity
90m
Design Documentation
Activity
30m
Prototype Testing Protocols
Activity
60m
Team Collaboration and Problem Solving
Activity
60m
Wrap-Up and Reflection
Activity
30m
Comprehensive Testing and Data Collection
Activity
90m
Data Analysis and Design Optimization
Activity
60m
CAM Toolpath Refinement
Activity
60m
Iterative Prototype Refinement
Activity
90m
Engineering Design Notebook Finalization
Activity
30m
Team Presentations of Progress
Activity
30m
Prototype Refinement
Activity
90m
Advanced Toolpath Setup
Activity
90m
Peer Review Session
Activity
60m
Iterative Design Documentation
Activity
60m
Manufacturing Setup
Activity
60m
Prototype Production
Activity
120m
Quality Control Analysis
Activity
60m
Failure Analysis Workshop
Activity
60m
Design Adjustment
Activity
60m
Project Management Check-In
Activity
60m
Final Prototype Production
Activity
120m
Functional Testing
Activity
60m
Data Analysis
Activity
60m
Final Documentation
Activity
60m
Preparation for Design Review
Activity
60m
Design Review Rehearsal
Activity
60m
Feedback Integration
Activity
60m
Prototype Showcase
Activity
60m
Industry Mentor Session
Activity
60m
Final Presentation Adjustments
Activity
60m
Final Design Review
Activity
120m
Panel Feedback Session
Activity
60m
Reflective Journaling
Activity
60m
Celebration and Networking
Activity
60m
Course Evaluation and Closure
Activity
60m
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Plan
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